Intelligent Manufacturing Revolutionizes Electronics and Battery Assembly

In the era of Industry 4.0, automated production lines are critical for meeting the demands of consumer electronics and energy storage markets. Guangdong Sunkead’s automated dual-speed chain production line combines AI-powered sorting, precision laser welding, and IoT-enabled traceability to deliver end-to-end automation for lithium battery modules and electronic devices.

Core Technical Features

Process Module Technical Specifications

Intelligent Sorting:CCD vision-guided sorting with ±0.01mm accuracy. Supports mixed-size components and SMT-compatible workflows.

Laser Welding System:Weld strength >80MPa, thermal deformation <0.2mm. 

Configurable for pulsed/continuous laser modes. UL/IEC 62619 certified.

Dual-Speed Chain Conveyor:Dual-layer conveyor design (with overhead lifts for circular operation). 

Cycle time ≤15 seconds/item, load capacity 50kg/pallet.

MES Data Tracking:Real-time monitoring of welding parameters (current/voltage/temperature). 

QR code/RFID-based full-lifecycle traceability.

Four Core Advantages

1.Extreme Flexibility

Supports module sizes ≤1200×600×200mm. Switch between soft-pack, prismatic, and cylindrical cells in under 30 minutes.

2.High-Productivity Design

Output capacity: 800 units/hour. Overall Equipment Efficiency (OEE) ≥85%.

3.Zero-Defect Assurance

3D laser inspection + X-Ray spot checks. Reject rates for defects (misalignment/burr/voids) reduced by 80%.

4.Smart Maintenance

Remote diagnostics monitor equipment health 24/7. Shared spare parts inventory cuts downtime costs by 40%.

Application Scenarios

Consumer Electronics: Smartphone battery packs, wireless earbud charging cases, smart wearable assemblies

Energy Storage: Residential battery modules, UPS systems, light electric vehicle (LEV) battery packs

Industrial Components: Automotive electronics, medical device power supplies, telecom base station backups

Customer Testimonial

“Sunkead’s dual-speed chain line doubled our battery module output while ensuring UL-certified safety standards!” 

— Director of Manufacturing, Southeast Asia’s leading EV charger brand

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For any inquiries about battery pack assembly line solutions,please don't hesitate to contact us.