Global Energy Storage Boom Fuels Demand for Advanced Battery Pack Production

The International Renewable Energy Agency (IRENA) projects a 35% annual growth in global energy storage installations by 2024. Rectangular lithium-ion batteries are favored for their safety and longevity in stationary storage systems. Sunkead’s customized Prismatic lithium battery pack assembly line integrates intelligent automation and modular design to meet diverse customer requirements.

Core Technical Features

Process Module Technical Specifications

Intelligent Sorting:Barcode scanning + OCV voltage testing (±0.02V accuracy). 

Compatible with 18650/21700/32135 cell formats.

Laser Welding System:Weld strength >80MPa, heat-affected zone <0.3mm. 

UL2580/IEC 62619 certified for safety.

CCD Polarity Detection:3D vision alignment ensures 99.9% accuracy in terminal orientation.

Human-Machine Workflow:AGV material handling + manual inspection stations (cycle time ≤20 seconds, yield rate ≥99.8%).

Data Traceability:MES system logs real-time welding parameters (current/voltage/displacement).

 Blockchain certification available.

Five Core Advantages

1.Ultra-Flexible Adaptability

 Supports module sizes ≤1500×800×300mm, CTP (Cell-to-Pack) integration readiness.

 Modular design allows rapid switching between air/liquid cooling architectures.

2.High-Efficiency Production

 Output capacity: 500 units/hour.

 Energy consumption reduced by 40% vs. conventional lines.

3.Zero-Defect Quality Control

 X-Ray + 3D laser scanning detect micro-defects (voids/leaks). 

Customer complaint rate drops by 85%.

4.Safety & Sustainability

 Explosion-proof dust removal + smoke detection systems.

 Compliant with IEC 62619:2022 and UL2580 standards.

5.Accelerated Deployment

 Turnkey solutions shorten installation time by 60%.

 Standard lines operational within 30 days.

Application Scenarios

Residential Energy Storage: Solar-home systems, off-grid power solutions

Commercial Energy Storage: Microgrids for industrial parks, data center UPS

Specialized Applications: Marine/RV mobile energy, telecom backup systems

Customer Testimonials

“Sunkead’s assembly line revolutionized our production efficiency

—now we’re delivering industry-leading thermal management solutions!”

 — VP of Engineering, European Energy Storage OEM

Take Action Today

 Free Custom Proposal: Submit your requirements → Get Started

For any inquiries about battery pack assembly line solutions,please don't hesitate to contact us.