11 Channel Sorting Machine: 5 Core Technological Breakthroughs

Model: TWSL-1100HD

(Compatibility: Φ18-21mm | Length ≤70mm | Sorting Efficiency 4,000pcs/h)

1. Advanced Tiered Sorting System

±0.5%RDG Internal Resistance Testing: Identifies micro-performance differences to eliminate mixing risks

0.1mV Voltage Resolution: Enables millivolt-level gradient classification for high-density energy storage

2. Intelligent Detection Architecture

AI-Powered Vision Alignment: 2MP camera ensures ±0.02mm real-time positional correction

Dynamic 11-Tier Adjustment: Supports seamless scaling from low-end storage batteries to premium power cells

3. Precision Process Control

Tri-Layer Tension Management: Maintains PET separator/aluminum foil tension within ±1N

Pulse Heat Press Technology: 80±1℃ precise curing for adhesives (30% faster bonding)

4. Digital Production Enablement

MES System Integration: Barcode-based traceability from cell ID to sorting parameters

Self-Diagnostic Alerts: 20+ fault codes with multilingual prompts (EN/DE/ES)

5. Energy Efficiency Optimization

Variable Frequency Drive: Idle power consumption <0.3kW (EU ErP compliant)

Hybrid Cooling System: Dual-fan + liquid-cooled design for 24/7 operation

6 Application Scenarios Driving ROI

Customer Success Stories

Global Battery Leader: Deployed 8 units of TWSL-1100HD, achieving:

Annual capacity: 45GWh (previously 15GWh)

Defect rate: 0.15% (down from 0.8%)

European Energy Storage OEM: 11-Tier classification extended battery lifespan to 15+ years

Key Competitive Advantages

Dimension Traditional Sorters TWSL-1100HD Sorter

Single-Unit Output 2,000pcs/day 4,000pcs/day

Voltage Precision ±100mV ±0.1mV

Tier Flexibility Fixed 5-Tiers 11 Dynamic Tiers

Data Traceability Manual Records Full Lifecycle DB

Technical Specifications

Parameter Specification

Voltage Range 0–50V (Auto-Sensing)

Max Sorting Speed 4,000pcs/hour

Temperature Stability ±1℃ @80℃ Constant

Safety Features Overload Protection/ESD Guard

Certifications CE/UL/ISO 9001

Why Choose SUNKALEAD?

Proven Innovation: Core algorithm protected by Chinese invention patent 

Cost Efficiency: 60% lower TCO vs. imported counterparts

Ecosystem Synergy: Native integration with SUNKALEAD taping/molding systems

Accelerate Your Battery Manufacturing

 Free Whitepaper: "Achieving 4680 Battery Consistency with Advanced Sorting Technology"

Demo Request: Book a virtual factory tour of our Guangdong R&D center

 Custom Solutions: Dedicated R&D for solid-state battery/tape automation

Free Consultation: For any inquiries about battery pack assembly line solutions,please don't hesitate to contact us.